RACe

Robot Assembly Cell

The Robot Assembly Cell (RACe) is a light weight solution for drilling of multi material aircraft parts. The solution is based on a robot with a high positioning accuracy in conjunction with a multi-task end-effector.

The high robot positioning accuracy of ±0,3mm is ensured with a special calibration and compensation developed by Broetje-Automation. The System provides you with high flexibility  during various industrial applications and reduces the space capacity due to mobile or stationary platform options. 

 

Technical Data

Operational Functions

  •  Automated Robot Positioning
  • Product Referencing
  • Product Clamping
  • Drilling and Countersinking
  • Product Unclamping  

Single-Task End-Effector 

  • Drilling and countersink capability
  • Drill spindle Torque: 10 Nm Spindle speed: 200 -18,000 rpm Drill chuck interface: HSK32E)
  • Chip and dust removal with explosive protection 

Positioner

  • Standard 6-axes robot system
  • Robot equipped with BA accuracy package Robot calibration Dynamic load
    compensation Grid compensation Temperature compensation
  • Robot Positioning accuracy: ±0,3mm

Cycle Time 

  • 5 ea holes/min on multi material stacks 
Technical drawing of an agile RACe system.

From the idea to the implementation we accompany the projects with the highest precision and our know-how.

Special Features

  • High speed drill spindle (drilling quality better than H9) 
  • Hole roughness up to Ra 1.6 μm
  • Drill chuck storage with 24 places
  • Product referencing capability to ensure the edge distance to the structure
  • Normality sensors to ensure a perpendicular alignment to the work piece during clamping (± 0,3°, Sensor accuracy ≤ 0.1°)
  • Moving of platform by manual operated electric mover
  • Manual fine positioning of platform by index bolts on air cushions supports
  • Safety system with laser scanner
  • The working area of the robot system is secured by three safety laser scanners
  • The working area of the robot is not accessible from the rear side of the platform
  • Robot system is prepared for future extension
  • Control system: Beckhoff Cell-Control
Close-up of the rivet end effector of a Robot Assembly Cell

Processes like riveting and the overall technical high-end production lead to a more efficient shopfloor.

Marc Fette (left), CEO of CTC GmbH and his team welcomed the new robotic AFP system at the premises of CTC in Stade.

Broetje-Automation delivers STAXX One Fiber Placement System to CTC Composite Technology Center Stade

Broetje-Automation GmbH has delivered its highly innovative STAXX One Automated Fiber Placement Robot to the Composite Technology Center / CTC GmbH (An Airbus Company) in Stade, Germany. This advanced and automated fiber deposition system will be used in conjunction with the CTC and Airbus teams to create ecologically efficient and innovative composite structures, in support of a more sustainable future of mobility.

Successful SOUL OLPS Software User-Exchange at Broetje-Automation

In early March 17 participants from Germany and Switzerland gathered in Northern Germany for the annual user exchange on Broetje-Automation’s offline programming system SOUL OLPS. At the headquarter of Broetje-Automation in Rastede, Germany the NC programming experts shared insights and experiences with the system in the daily industrial application. The SOUL software suite offers simple and efficient machine programming and operation with numerous appreciated features such as real-time machine simulation or advanced programming strategies.

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