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Robotic Fiber Placement

The STAXX FLEX is a high performance automated fiber placement end-effector for
complex two- and three-dimensional parts. Its low weight of 440 kg including material
enables it to be mounted on standard industrial robots of the 500kg class.
The system is ideal for automated fiber placement in serial production. It supports
common materials such as PrePreg and Dry Fiber up to 50K per tow.
The open, modular design ensures good accessibility to all components and quick and
easy maintenance without tools. An automatic changing device can be integrated to
further increase productivity. This allows maintenance work and material loading to be
carried out parallel to the laying operation.

  • Net weight 280 kg / 620 lb
    Including material 440kg / 970 lb
  • Max. laying speed 60 m/min
  • Cut on the fly 45 m/min
  • Segmented compaction roller for even distribution of compaction force to all tows
  • 16 x 8kg material spools on board
  • Female layup radius down to 800 mm
  • Material flexibility: Thermoset and Thermoplast ¼” and ½”
  • Heating unit utilizing IR lamps or laser diodes
  • Long-life cutting unit >10.000 cuts without rework
The automated fiber placement head places a component on the laying table in the cell.

The user friendly STAXX Compact System standalone fiber placement center favors space saving and efficient production while increasing flexibility.

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Automate, innovate, build and fly!

Broetje-Automation explains how the company helps customers integrate drilling, riveting and material placement systems into one automated assembly process.

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STAXX Box

A highly flexible and reliable 4-Axis Fiber Placement Machine. This system is ideally suited for automated production of small components at lowes cost.

Preforming

The Continuous Composite Preforming System is an integrated pre-cure stacking, cutting and forming unit that allows the automatic pre-forming of various profile types in a continuous (endless) process.

STAXX 3D

This system provides you with the technology to produce complex 3D composite parts. The production in a box is not only flexible but time and cost-efficient.

STAXX COMPACT

Compact and flexible production in a box. This system combines all the necessary components for a compact and space saving serial production with high layup rates for 2D parts.

STAXX ONE

A customizable robotic system to create complex structures and stiffening inlays. This single tow AFP system combines several processes in one robot.

STAXX Flex

Ready for industrial production. The STAXX Flex is a large fiber placement system for various materials and sizes of parts.

Rotary Torque System

The Rotary Torque System is an automated simultaneous bolt tightening system for a fast and efficient assembly of wind power plants.

Light Robotics

Broetje-Automation‘s modular framework light and collaborative robotics allows the integration of a wide range of manufacturing processes as well as multiple configurations on mobile or stationary platforms.Applications are focused on supporting manual workflows where full automation is not possbile or accessibility is not suitable for industrial robots. Collaborative robots (CoBots) assist workers in their daily tasks by supporting unergonomic or repetitive tasks. They increase value creation and improve quality as well as productivity.

RACe

The Robot Assembly Cell (RACe) is a light weight solution for drilling of multi material aircraft parts. The solution is based on a robot with a high positioning accuracy in conjunction with a multi-task end-effector.

Power RACe

Explore our highly flexible robotic system specifically designed for the needs of the aerospace industry. It enablesmultiple processes in one machine such as drilling, riveting, milling and other high presicion, high-force applications.  

FRAC

The Frame Clip Assembly Cell (FRAC) is a highly flexible and versatile system for automated drilling and fastening of different aircraft components and substructures (e.g. frame, clips, brackets) with most challenging requirements.

MPAC

The Multi Panel Assembly Cell (MPAC) is an automated fastening machine for various panel types. The flexible configuration with all-electric end effector and independent inner vehicle enables highest throughput rates and maximum workpiece flexibility.

IPAC

The Integrated Panel Assembly Cell (IPAC) is a high performance panel riveting system. The proven system is one of the best-selling fastening machine concepts world-wide. It is ideal to fasten small to large sized skin and wing panels.

CPAC

The C-Frame Panel Assembly Cell (CPAC) is a high performance panel riveting system. It is ideal to fasten small to very large sized skin and wing panels. The CPAC achieves fastest cycle times, while maintaining superb component quality.

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Contact

Vivian Kim Weiß

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Norbert Steinkemper

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Meet Broetje-Automation at SAMPE 2024

Broetje-Automation to present AFP solutions at SAMPE 2024 conference

As a leading provider of advanced manufacturing solutions for the aerospace and composites industries, we are pleased to announce our participation as an exhibitor at the SAMPE 2024 Conference. The event will be held May 20-23 at the Long Beach Convention Center in Long Beach, California.