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The C-Frame Panel Assembly Cell (CPAC) is a high performance panel riveting system. The system is one of the best-selling fastening machine concepts world-wide. It is ideal to fasten small to very large sized skin and wing panels. The CPAC achieves fastest cycle times, while maintaining superb component quality. The highly adaptable system can be configured with a flexible fixture tooling to allow high workpiece flexibility as well as easy production process integration.
The CPAC´s compact design and adjustable station layout enables efficient use of precious shop floor space while keeping investment in building infrastructure to a minimum. The C-frame positioning system can be moved and thus maintained independently from the workpiece positioning system. The workpiece can be loaded vertically as well as horizontally.
With more than 50 installations world-wide the system is well proven in production.
Technical Data
Riveter
- Capacity: up to 21ea rivets/min
- Drill spindle feed: up to 300“/min (7,620 mm/min)
- Drill speed: 50 – 18,000 rpm
- Material: Aluminum / Titanium / Composite
- Countersink repeatability: ± 0.0006” (± 0.015 mm)
- Optional 10/32“ (7.9 mm)
- Fastener diameter (standard tool): 4/32“ – 8/32“ (3.2 mm – 6.4 mm)
- Upset force: up to 18,000 lbs (8,000 daN)
- Clamping force: 110 – 1,543 lbs (50 – 700 daN)
Positioning System
- Linear axes X, Y and Z
- Rotary axes A, B, C
- Positioning accuracy linear axis: ± 0.2 mm
- Positioning accuracy rotary axis: ± 60 arc sec.
Special Features
- All electric fastening system
- High speed tool changer for drill chuck and upper anvils
- High speed / precise drill spindle
- Sensoric system for: Distance, Normality, Tack-rivet, Countersink Depth, Fastener Head Height, Hole Diameter, Sealant (on shaft or in counter sink)
- Edge detection system on lower tool
- Automated fastener feeding system
- Customer specific design of staging equipment for best ergonomics
- Offline Programming System (SOUL OLPS) incl. Virtual Twin Integration, Simulation and Production Optimization Tools
- Integrated state-of-the-art Human Machine Interface (SCORE) incl. 3D workpiece completion reports
- Optional slug fasteners
- Optional collar installation
- Optional automatic lower tool changer
Cooperation between the Emden/Leer University of Applied Sciences, the Economic Development Department of the City of Emden and Broetje-Automation: regional strengthening through collaboration.
Broetje-Automation, the City of Emden’s Economic Development Agency and Emden/Leer University of Applied Sciences are embarking on a cooperative path from 22.04.2024 to develop and implement innovative solutions to future challenges in the field of sustainability. This will be driven by the “Sustainable Product Development in Mechanical Engineering” course, which has been offered at Emden/Leer University of Applied Sciences since last year.
Ramping Up Wind Turbine Production with Torque Systems – Broetje-Automation delivers automated equipment to Siemens Gamesa
- Published on 21 March 2024
- Factory of the Future
- Fastening
The production of wind turbines is expected to increase drastically in the coming years. To prepare for a fast and reliable production ramp-up, Broetje-Automation supports Siemens Gamesa with automated equipment. With the delivery of an automated bolt fastening machine to the factory in Cuxhaven, the partners have reached an important milestone in the establishment of the Torque Systems product family.