STAXX Box

4-Axis Fiber Placement Machine

The STAXX BOX is a robust standalone 4-Axis Fiber Placement Machine that integrates our standardized single tow end effector with a rotable layup table in the smallest installation space.

With its condensed design it can be comfortably relocated and is an ergonomic and user friendly system ready for production. This compact, flexible and easy to use automated fiber placement machine is ideally suited for the automated production of small composite parts at low cost.

Technical Data

  • Material spool with tow tension control
    Optional: Level measurement
  • Compaction roller with anti-stick polymer coating
  • Controlled pneumatic compaction unit force up to 30dN (~kg)
  • Backfilm collection spool
  • Internal water cooling for prepreg material
  • Deflection roll
    Optional: Tow break detection
  • Robust cutting unit for tows above 50k
  • Controlled Heating unit with infrared emitter, diode laser or flash-lamp
  • Material flexibility: Any given width from 1/8‘‘ width up to 2‘‘ (50,08 mm)
  • 2 Sets of compaction rollers for 1” and 2”
The STAXX Box utilizes the standardized STAXX One End-Effector

The STAXX Box utilizes the standardized STAXX One End-Effector

Special Features

Flexibility combined with industrial readiness

  • Robust system for demanding
    materials
  • Various material types (PrePreg, TowPreg, DryFiber, Thermoplast, etc.)
  • Flexible tow width
  • Siemens NC Controls
  • Modular cell concept with good accessibility

Digital Twin

  • Full Simulation of entire cell layout
  • CAM System for offline programming based on 3D/2D CAD data
  • Collision analysis
  • Simulation for both, machine and layup concept

Cost efficient approach

  • No foundation needed, suitable for almost any production environment
  • Standardized system
    components

STAXX Box Product Information

Download our product flyer for more detailed information about the STAXX Box.

The STAXX Flex Robotic AFP System is ideally suited for complex Fiber Placement Processes such as for Hydrogen Tank Structures (Photo: DLR)

Broetje-Automation Showcases Cutting-Edge Composite Manufacturing Technology at JEC World 2025!

Visit our Booth in Hall 5 #M115 | March 4-6, 2025 | Paris, France

Rastede, Germany – Broetje-Automation, a global leader in advanced manufacturing solutions, invites industry professionals, researchers and the media to visit its booth at JEC World 2025, the premier trade show for the composites industry. The event will take place from 4 to 6 March 2025 in Paris, where Broetje-Automation will present groundbreaking innovations in composite manufacturing, including a large hydrogen tank demonstrator for future aircraft and the revolutionary STAXX Flex 8-tow end-effector.

CAMX 2024 in San Diego: STAXX Product Family – Versatile and Innovative Automated Fiber Placement for the Factory of the Future

Broetje-Automation proudly introduces the STAXX Family, a transformative suite of automated fiber placement (AFP) solutions designed to redefine manufacturing processes in the Factory of the Future. From the compact and cost-effective STAXX Box to the high-performance capabilities of the scalable multitow STAXX Flex System, each member of this innovative family represents a peak of adaptability, versatility, and reliability. With cutting-edge features and a commitment to process-adapted production, the STAXX AFP Family stands at the forefront of revolutionizing automated fiber placement, starting a new era of precision and efficiency in composite manufacturing. Broetje-Automation presents hits innovative approach at the CAMX, booth W33 in the San Diego Convention Center from September 10-12.  

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