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The Integrated Panel Assembly Cell (IPAC) is a high performance panel riveting system. The proven system is one of the best-selling fastening machine concepts world-wide. It is ideal to fasten small to large sized skin and wing panels.
The IPAC achieves fastest cycle times, while maintaining superb component quality. The highly adaptable system can be configured with a flexible fixture tooling to allow high workpiece flexibility as well as easy production process integration.
The IPAC´s compact design and adjustable station layout enables efficient use of precious shop floor space while keeping investment in building infrastructure to a minimum. The workpiece can be loaded vertically as well as horizontally. With more than 50 installations world-wide the system is well proven in production.
Technical Data
Riveter
- Capacity: up to 21ea rivets/min
- Drill speed: 50 – 18,000 rpm
- Countersink repeatability: ± 0.0006” (± 0.015 mm)
- Fastener diameter: 4/32“ – 8/32“ (3.2 mm – 6.4 mm)
- Clamping force: 110 – 600 lbs (50 – 267 daN)
- Drill spindle feed: up to 300“/min (7,620 mm/min)
- Material: Aluminum / Titanium / Composite
- Optional 10/32“ (7.9 mm)
- Upset force: up to 18,000 lbs (8,000 daN)
Positioning System
- linear axes X, Y, Z Positioning accuracy linear axis ± 0.2 mm
- Rotary axes A, B C Positioning accuracy rotary axis ± 60 arc. sec.
Special Features
- All electric fastening system
- High speed tool changer for drill chuck and upper anvils
- High speed / precise drill spindle
- Sensoric system for: Distance, Normality, Tack-rivet and Edge detection,
Countersink Depth, Fastener Head Height, Hole Diameter, Sealant - Automated fastener feeding system
- Ergonomic Offline Programming System (SOUL OLPS) incl. Virtual Twin Integration, Simulation and Production Optimization Tools
- Integrated state-of-the-art Human Machine Interface (SCORE) incl. 3D workpiece completion reports
- Optional slug fasteners
- Optional collar installation
- Optional automatic lower tool changer
CAMX 2024 in San Diego: STAXX Product Family – Versatile and Innovative Automated Fiber Placement for the Factory of the Future
- Published on 10 September 2024
- Composites
- Events
Broetje-Automation proudly introduces the STAXX Family, a transformative suite of automated fiber placement (AFP) solutions designed to redefine manufacturing processes in the Factory of the Future. From the compact and cost-effective STAXX Box to the high-performance capabilities of the scalable multitow STAXX Flex System, each member of this innovative family represents a peak of adaptability, versatility, and reliability. With cutting-edge features and a commitment to process-adapted production, the STAXX AFP Family stands at the forefront of revolutionizing automated fiber placement, starting a new era of precision and efficiency in composite manufacturing. Broetje-Automation presents hits innovative approach at the CAMX, booth W33 in the San Diego Convention Center from September 10-12.
Meet us at the WindEnergy Hamburg 2024!
- Published on 2 September 2024
- Factory of the Future
In less than three weeks, the WindEnergy trade show will open its doors in Hamburg, Germany. We are proud to be a part of this important gathering of the global wind energy community. Join us at the show to discuss the latest trends and technologies for the future of wind turbine manufacturing. We look forward to seeing you at booth 203 in hall B5.