MPAC

Multi Panel Assembly Cell

The Multi Panel Assembly Cell (MPAC) is an automated fastening machine for various panel types. The flexible configuration with all-electric end effector and independent inner vehicle enables highest throughput rates and maximum workpiece flexibility.

MPAC systems are ideal for moving lines efficiently utilizing both the rail-based movable gantry system and the moving workpiece. The 10-axes positioner makes the system extremely adaptable. It can be configured with the optional Broetje- Automation Flexible Tooling to allow assembling multiple aicraft panels on one system, e.g. shells, skin panels or wings.

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Technical Data

Riveter

  • Drill speed: 50 – 20.000 rpm
  • Countersink repeatability: ± 0.0006”/ ± 0.015 mm
  • Clamping force: 90 – 675 lbf / 41 – 300 daN
  • Drill spindle feed: up to 300 “/min / 7620 mm/min
  • Material: Al/Ti / optional composite
  • optional 10/32” / 7.9 mm Positioner
  • Upset force: up to 18,000 lbf / 8,000 daN

Positioner

  • Positioning accuracy per axis:
    ± 0.002“ / ± 0.05 mm
  • Work travel:
    X-axis: 1,397.2 inch / 35,488 mm (not limited)
    Y-axis: 244 inch / 6,200 mm
    Z-axis: 129 inch / 3,277 mm
Close-up of the Flexible Tooling unit of the Multi Panel Assembly Cell.

Due to its flexible workpiece capacity the Multi Panel Assembly Cell (MPAC) fastening system is ideally suited for flowline concepts.

Special Features

  • No limitation in workpiece length
  • Easy expandable for future application because of big work envelope
  • All components reachable from floor level => no platforms
  • 180 deg fastening capability
  • All electric fastening system (AEFS)
  • High speed tool changer for drill bits and upper anvils
  • Micro Peck VAD Capability
  • Automated fastener feeding system(AFFS)
  • Siemens NC Controls (10 ea axes for positioner)
  • Minimal Quantity Lubrication System (MQL) / BA Lube
Two trainees looking at the assembly plan of the Multi Panel Assembly Cell (MPAC).

Our trainees work on the machines right from the start, gaining valuable experience in large-scale projects.

MPAC Product Information

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SOUL OLPS User Meeting at the Broetje-Automation headquarters in Rastede, Germany

SOUL OLPS User Meeting 2025: More productivity and quality in NC programming and simulation

Putting the customer at the centre – that is the idea behind the annual SOUL OLPS user meeting at Broetje-Automation. From 19 to 21 March, this year’s SOUL OLPS user meeting took place at the company’s headquarters in Rastede. The annual event is a valuable opportunity for in-depth discussions on current challenges and best practices in NC programming and simulation. In addition to sharing best practices, new features for the leading offline NC programming system were presented, including integration with the latest “3D Experience Platform” and the realisation of a comprehensive digital twin of machine, process and component.

The STAXX Flex Robotic AFP System is ideally suited for complex Fiber Placement Processes such as for Hydrogen Tank Structures (Photo: DLR)

Broetje-Automation Showcases Cutting-Edge Composite Manufacturing Technology at JEC World 2025!

Visit our Booth in Hall 5 #M115 | March 4-6, 2025 | Paris, France

Rastede, Germany – Broetje-Automation, a global leader in advanced manufacturing solutions, invites industry professionals, researchers and the media to visit its booth at JEC World 2025, the premier trade show for the composites industry. The event will take place from 4 to 6 March 2025 in Paris, where Broetje-Automation will present groundbreaking innovations in composite manufacturing, including a large hydrogen tank demonstrator for future aircraft and the revolutionary STAXX Flex 8-tow end-effector.

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