RACe

Robot Assembly Cell

The Robot Assembly Cell (RACe) is a light weight solution for drilling of multi material aircraft parts. The solution is based on a robot with a high positioning accuracy in conjunction with a multi-task end-effector.

The high robot positioning accuracy is ensured with a special calibration and compensation developed by Broetje-Automation. The System provides you with high flexibility  during various industrial applications and reduces the space capacity due to mobile or stationary platform options. 

 

Technical Data

Operational Functions

  •  Automated Robot Positioning
  • Product Referencing
  • Product Clamping
  • Drilling and Countersinking
  • Product Unclamping  

Single-Task End-Effector 

  • Drilling and countersink capability
  • Drill spindle Torque: 10 Nm Spindle speed: 200 -18,000 rpm Drill chuck interface: HSK32E)
  • Chip and dust removal with explosive protection 

Positioner

  • Standard 6-axes robot system
  • Robot equipped with BA accuracy package Robot calibration Dynamic load
    compensation Grid compensation Temperature compensation
  • Robot Positioning accuracy: ±0,3mm
Technical drawing of an agile RACe system.

From the idea to the implementation we accompany the projects with the highest precision and our know-how.

Special Features

  • High speed drill spindle (drilling quality better than H9) 
  • Hole roughness up to Ra 1.6 μm
  • Drill chuck storage with 24 places
  • Product referencing capability to ensure the edge distance to the structure
  • Normality sensors to ensure a perpendicular alignment to the work piece during clamping 
  • Moving of platform by manual operated electric mover
  • Manual fine positioning of platform by index bolts on air cushions supports
  • Safety system with laser scanner
  • The working area is not accessible from the rear side of the platform
  • Robot system is prepared for future extension
  • Control system: Beckhoff or Siemens
Close-up of the rivet end effector of a Robot Assembly Cell

Processes like riveting and the overall technical high-end production lead to a more efficient shopfloor.

10 to 40 years of affiliation with Broetje-Automation. We congratulate and look forward to the future.

Broetje-Automation honors long-standing employees at anniversary celebration

Rastede. In November, Broetje-Automation honored 40 employees for their many years of service. In the festive setting, the focus was on colleagues who have supported the company with great commitment for 10, 25 or even 40 years and who have made a significant contribution to the success and development of the company.

Lift-E 50 Mobile Manipulator

Improved ergonomics and worker assistance: Broetje-Automation UK introduces the Lift-E-50 mobile manipulator system

Broetje-Automation UK has introduced the Lift-E-50, a new addition to the Broetje-Automation portfolio of ergonomic operational toolings. This highly flexible, mobile manipulator can handle loads of up to 50 kilograms in workshop environments.

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