RACe

Robot Assembly Cell

The Robot Assembly Cell (RACe) is a light weight solution for drilling of multi material aircraft parts. The solution is based on a robot with a high positioning accuracy in conjunction with a multi-task end-effector.

The high robot positioning accuracy is ensured with a special calibration and compensation developed by Broetje-Automation. The System provides you with high flexibility  during various industrial applications and reduces the space capacity due to mobile or stationary platform options. 

 

Technical Data

Operational Functions

  •  Automated Robot Positioning
  • Product Referencing
  • Product Clamping
  • Drilling and Countersinking
  • Product Unclamping  

Single-Task End-Effector 

  • Drilling and countersink capability
  • Drill spindle Torque: 10 Nm Spindle speed: 200 -18,000 rpm Drill chuck interface: HSK32E)
  • Chip and dust removal with explosive protection 

Positioner

  • Standard 6-axes robot system
  • Robot equipped with BA accuracy package Robot calibration Dynamic load
    compensation Grid compensation Temperature compensation
  • Robot Positioning accuracy: ±0,3mm
Technical drawing of an agile RACe system.

From the idea to the implementation we accompany the projects with the highest precision and our know-how.

Special Features

  • High speed drill spindle (drilling quality better than H9) 
  • Hole roughness up to Ra 1.6 μm
  • Drill chuck storage with 24 places
  • Product referencing capability to ensure the edge distance to the structure
  • Normality sensors to ensure a perpendicular alignment to the work piece during clamping 
  • Moving of platform by manual operated electric mover
  • Manual fine positioning of platform by index bolts on air cushions supports
  • Safety system with laser scanner
  • The working area is not accessible from the rear side of the platform
  • Robot system is prepared for future extension
  • Control system: Beckhoff or Siemens
Close-up of the rivet end effector of a Robot Assembly Cell

Processes like riveting and the overall technical high-end production lead to a more efficient shopfloor.

Broetje-Automation Rastede

Sustainability in mechanical engineering – Broetje-Automation joins the world’s largest sustainability initiative

  • Published on 15 September 2023

Broetje-Automation has been pursuing an ambitious sustainability strategy for several years in order to position the company for the future in line with sustainable development. Now the mechanical engineering company based in Rastede has become an official participant of the United Nations Global Compact. The aim is to work together and globally to create a more sustainable economy.

Thomas Oetken, Business Development Broetje-Automation and Kerstin Fennen, Project Manager Wind Power projects

Steady Winds are Rising – Broetje-Automation shows innovative approaches for the industrialization of turbine production

Broetje-Automation has consistently pushed the boundaries of automation technology, delivering state-of-the-art solutions that enhance productivity, efficiency, and safety. Nowadays this knowledge is used in wind turbine manufacturing and assembly processes. With a commitment to sustainability and a focus on customer-centricity, the company’s presence at the Husum Wind Expo from September 12 to 15 is set to showcase its latest advancements and engage with industry stakeholders.