Factory Planning
Automated solutions and a holistic approach in the planning of new production facilities are Broetje Automation’s area of expertise. Tailor-made concepts ensure optimal utilization of hall capacities and individual planning of the shopfloor. The solutions vary in scope and range from an entire hall layout to the planning of partial areas. Comprehensive optimization of factory logistics and increased efficiency can be achieved through expert planning and long-standing expertise.
A systematic planning approach from the first sketch to the complete factory layout in 3D ensures full satisfaction of the customer, who is closely involved in the development of the concept right from the start. This is the only way to achieve outstanding results that exceed the customer’s expectations – together we create the concept and implementation of the future and its high-tech solutions.
Creation of Conceptual Plans and Layouts
From first sketch to complete factory layouts in 3D, we build up concepts and evaluate tailor-made concepts. We are always open for new ideas and in search for innovative solutions.
New plant configurations or reorganization
New plant configurations can optimize the logistics of your factory and increase efficiency. We will find the best facility configuration for you, no matter if you are planning on greenfield or existing shop floors.
Evaluate reasonable technologies
A properly dimensioned automation needs an accurate evaluation. For initial of tailor-made concepts we will identify the best solution.
Define the build process
Process analyzation and the definition of build processes are a main part of factory planning. Only a well-defined process will enable a detailed factory design.
Insights into some Factory Concepts
Simultaneous planning and engineering bring fast progress and results in factory integration.
News
CU Innovation Days 2026: Industry Experts discuss production system for the next aircraft generation in Varel
Hosted by Composites United e.V. and Broetje-Automation, Airbus and CTC, the CU Innovation Days 2026 brought together around 100 industry professionals in the Technology Center Varel on September 28-29. The event was co-hosted by Broetje-Automation and provided a platform for knowledge exchange, networking and discussions on the latest developments in composites, automation and advanced manufacturing technologies.
BA France extends automation and machining capability at Gimont site
Broetje-Automation France is expanding its operations by integrating an automation and machining team. The team, previously working with the company ‘Delta IO’, is enhancing the skills of BA France at the Gimont site, adding expertise in mechanical design, automation, machining, and the development of bespoke industrial solutions.
Smart Factory instead of Manual Shimming: SHILA Lays the Foundation for Automated Joining Processes in the Aerospace Industry
Rastede, June 2026 – Broetje-Automation, together with its consortium partners 3D.aero GmbH, Boeing, KEBA Industrial Automation, IPMT – Institute for Production Management and ‑Technology and WZL Aachen GmbH, has successfully completed the research project SHILA – “Shim-free assembly of thin-walled aircraft structures” funded by the German Federal Ministry for Economic Affairs and Climate Action (BMWK). The aim of the project was to develop a fully digitally supported and highly automated process chain that enables precise assembly of large-format, thin-walled CFRP structural components without the previous use of shims.
Bronze Medal For Broetje-Automation In The EcoVadis Sustainability Rating
Broetje-Automation participated in the EcoVadis Sustainability Rating for the first time and was awarded the bronze medal. This award represents an important milestone in sustainable corporate development and underlines Broetje-Automation’s clear commitment to responsible, transparent, and future-oriented business practices.
Improved ergonomics and worker assistance: Broetje-Automation UK introduces the Lift-E-50 mobile manipulator system
Broetje-Automation UK has introduced the Lift-E-50, a new addition to the Broetje-Automation portfolio of ergonomic operational toolings. This highly flexible, mobile manipulator can handle loads of up to 50 kilograms in workshop environments.
Automated Composite Manufacturing – Successful CAMX 2025 in Orlando
Orlando, September 2025 – Broetje-Automation draws an entirely positive conclusion from this year’s CAMX in Orlando. The international industry meeting point for composite materials once again provided the company with an excellent platform to showcase its innovative solutions for automated manufacturing.