SCALE Sensor System

Automated drill hole measurement

Precision is one of our many qualities. To optimize tolerances in the factory of the future, we use drill hole measurement technology for our fastening systems. This improves the drill hole quality and prevents incorrect positioning. The drill hole and countersink parameters are measured with a dual camera system which provide reliable results even when there is dust on the surface. To achieve this, Broetje-Automation provides eight measurement tools depending on the customers needs that provide a complete range of drill hole measurement data and prevent unreliable test results as far as possible. The selection of measurement methods include hole probe measurement, chip detection open hole, drill hole diameter measurement, countersink diameter measurement, color detection, position sensor, dual position sensor and a normality sensor. With an overall process accuracy of 0.025mm/0.001″ for the drill hole measurement it increases the quality of the structure immensly.

Measuring Modules

  • Position Sensor/ Dual PSen
  • Normality Sensor (NSen)
  • Color Detection (CODT)
  • Countersink Diameter Measurement System (CDMS)
  • Drill Hole Diameter Measurement System (DDMS)
  • Chip Detection Open Hole (CDOH)
  • Hole Probe Measurement (HPMS)
  • Fastener Measurement System (FRMS)
  • Sealant Check Open Hole (SCOH)
  • Sealant Check Close Hole (SCCH)
  • Edge Trace Monitoring System (ETMS)
Hole probe measurement for excellent accuracy and quality.

Hole probe measurement for excellent accuracy and quality.

Broetje-Automation presenting at the WindEnergy Hamburg 2024

The Factory of the Future at WindEnergy Hamburg 2025!

WindEnergy Hamburg 2024 proved to be a resounding success, attracting over 1,600 exhibitors and 43,000 visitors from around the globe. For four dynamic days, the event served as a hub for networking, presentations, and knowledge exchange, solidifying its position as the premier gathering for the wind power sector. Broetje-Automation experienced exceptional engagement at our booth, part of the collaborative showcase by WAB e.V. We were thrilled to connect with numerous customers, partners, and industry leaders, reinforcing our commitment to advancing wind turbine manufacturing.

CAMX 2024 in San Diego: STAXX Product Family – Versatile and Innovative Automated Fiber Placement for the Factory of the Future

Broetje-Automation proudly introduces the STAXX Family, a transformative suite of automated fiber placement (AFP) solutions designed to redefine manufacturing processes in the Factory of the Future. From the compact and cost-effective STAXX Box to the high-performance capabilities of the scalable multitow STAXX Flex System, each member of this innovative family represents a peak of adaptability, versatility, and reliability. With cutting-edge features and a commitment to process-adapted production, the STAXX AFP Family stands at the forefront of revolutionizing automated fiber placement, starting a new era of precision and efficiency in composite manufacturing. Broetje-Automation presents hits innovative approach at the CAMX, booth W33 in the San Diego Convention Center from September 10-12.