Automated Fiber Placement

Broetje-Automation specializes in designing and manufacturing advanced automated systems for fiber placement. The robotic and continuous process applications give maximum support for the production that our customers require.

While we are able to insert our knowledge into single robotic systems, our continuous composite solution offers a more complex and all-in-one solution containing multiple process steps in the manufacturing of large composite parts. Regardless which solution serves the customers’ needs various cfk materials such as dry fiber, pre preg as well as thermoplastic or duoplastic materials are applicable for the process.

For the factory of the future the automated fiber placement process enables the production of various shapes and purposes that would be difficult or impossible to achieve using traditional manufacturing methods. The accuracy and repeatability of the automated process ensures consistent quality and reduced material waste. At Broetje-Automation we are able to provide multiple production scenarios from single-tow applications to using 16 tows at a time. Enabling more flexibility and process control with sensoric heating and laser units if necessary for the material. This presents the opportunity of fast production and precise workpiece adaption for gentle and sustainable processing.

STAXX Compact

Compact and flexible production in a box. This system combines all the necessary components for a compact and space saving serial production with high layup rates for 2D parts.

STAXX 3D

This system provides you with the technology to produce complex 3D composite parts. The production in a box is not only flexible but time and cost-efficient.

STAXX One

A customizable robotic system to create complex structures and stiffening inlays. This single tow AFP system combines several processes in one robot.

STAXX Flex

Ready for industrial production. The STAXX Flex is a large fiber placement system for various materials and sizes of parts.

The STAXX Flex Robotic AFP System is ideally suited for complex Fiber Placement Processes such as for Hydrogen Tank Structures (Photo: DLR)

Broetje-Automation Showcases Cutting-Edge Composite Manufacturing Technology at JEC World 2025!

Visit our Booth in Hall 5 #M115 | March 4-6, 2025 | Paris, France

Rastede, Germany – Broetje-Automation, a global leader in advanced manufacturing solutions, invites industry professionals, researchers and the media to visit its booth at JEC World 2025, the premier trade show for the composites industry. The event will take place from 4 to 6 March 2025 in Paris, where Broetje-Automation will present groundbreaking innovations in composite manufacturing, including a large hydrogen tank demonstrator for future aircraft and the revolutionary STAXX Flex 8-tow end-effector.

CAMX 2024 in San Diego: STAXX Product Family – Versatile and Innovative Automated Fiber Placement for the Factory of the Future

Broetje-Automation proudly introduces the STAXX Family, a transformative suite of automated fiber placement (AFP) solutions designed to redefine manufacturing processes in the Factory of the Future. From the compact and cost-effective STAXX Box to the high-performance capabilities of the scalable multitow STAXX Flex System, each member of this innovative family represents a peak of adaptability, versatility, and reliability. With cutting-edge features and a commitment to process-adapted production, the STAXX AFP Family stands at the forefront of revolutionizing automated fiber placement, starting a new era of precision and efficiency in composite manufacturing. Broetje-Automation presents hits innovative approach at the CAMX, booth W33 in the San Diego Convention Center from September 10-12.