Power RACe

The Aerospace Robot

The Power RACe (Robot Assembly Cell) is a highly flexible robotic system specifically designed for the needs of the aerospace industry. It functions as an automated positioning system to perform multiple processes in one machine such as drilling, riveting, milling and other high precision, high-force applications.  

Components such as wing box, stabilizers, fuselage etc. can be automated drilled and riveted by the mobile robot. The system is highly standardized and relies on proven technologies with long term spare part availability. With up to 50% reduced drill times and 40% higher overall performance, the Power RACe is the ideal system to automate complex industrial manufacturing processes – suitable even for lower rate programs. 

YouTube

By loading the video, you agree to YouTube's privacy policy.
Learn more

Load video

Technical Data

Drill end-effector

  • Drill speed: max. 24.000 rpm 
  • Drill spindle feed: up to 197 “/min / 5.000 mm/min
  • Drill diameter: up to 5/8” / 15,90 mm 
  • Countersink repeatability: ± 0,0006”/ ± 0,015 mm 
  • Clamping force: 110 – 600 lbs / 50 – 270 daN 
  • Hole quality : up to H7 

Positioning system

  • Positioning accuracy linear axis: ±0,004“/ ±0,1 mm 
  • Positioning accuracy 3D: ±0,012” / ±0,3 mm 
  • Positioning repeatability 3D: ISO9283 Value ±0,002” / ±0,06mm 
  • Work envelope : 4m x 5m x 1,5m 
  • Double bearing and master slave drive trains for highest stiffness and minimum backlash 
Part of the Power RACe project team stands proudly next to the final assembly of the machine.

Passion, vision and good project management have brought this in-house development Power RACe to life. As a team of experts, we strive to provide our customers with the best products and processes.

Special Features

  • Standardized drive train and controls 
  • Higher stiffness based on optimized machine design 
  • Maximum flexibility, no limitation to only one workpiece or workplace 
  • High speed precision drill spindle and tool changer (up to 30 places) 
  • Optional Movable platform with self-driven omni-directional wheels, stationary design or rail system 
  • Integrated automatic lifting, test piece holder and sensor calibration function 
  • Sensor Systems for Distance, Normality, Workpiece Zero Point, Tack Rivet Detection, Countersink Depth, Fastener Head Height, Hole Diameter, Sealant 
  • Observation of cartesian safety zones  
  • Closed loop position control with direct measurement systems 
  • BA Lube advanced lubrication system 
  • Vibration Drilling 
Detailed view of the Power RACe drill changer system. This aerospace robot is able to maintain high accuracy under pressure while ensuring the flexibility of a robotic system.

The Power RACe stands for highest accuracy and flexibility of different automated applications such as drilling and milling etc.

Power RACe Product Information

Want to know more about our product? Click the Button below to download this document.

Steady Winds are Rising – Broetje-Automation shows innovative approaches for the industrialization of turbine production

Broetje-Automation has consistently pushed the boundaries of automation technology, delivering state-of-the-art solutions that enhance productivity, efficiency, and safety. Nowadays this knowledge is used in wind turbine manufacturing and assembly processes. With a commitment to sustainability and a focus on customer-centricity, the company’s presence at the Husum Wind Expo from September 12 to 15 is set to showcase its latest advancements and engage with industry stakeholders.

Picture of the production hall web

Next Generation Assembly Technology: Offical handover of the most modern fuselage panel production line to Mitsubishi heavy industries

Mitsubishi Heavy Industries (MHI) and Broetje-Automation have finalized one of the most advanced production lines in the aerospace industry. At the MHI Hiroshima factory the final fastening system of the new panel production line for the Boeing 777-X program was completed and handed over to the customer. The two production lines include nine major fastening systems and mark a big milestone towards the digitally integrated Factory of the Future.